Tesla Model S

Door Handle Repair Gear Pawl


Tesla Model S โ€” Door Handle Gear Pawl (V1/V2 Mechanism Repair)

Fits Modelย S presenting handles โ€ข Replaces fragile OE gear pawl โ€ข Ships nationwide / install in North Phoenix

Model S door handle assembly

Model S presenting door handles are spring-returned to the flush position. A small DC motor drives a gear pawl that protracts the handle on touch, under control of the door module via LIN bus.
Early โ€œV1โ€ paddle/gear designs used cast aluminum that can crack at the retainer shaft, causing jams or a handle that wonโ€™t retract.ย  Our improved replacement restores reliable presentation.

Why these fail

Broken gear pawl example

  • Brittle casting โ€” V1 cast-aluminum paddle/gear cracks at the retainer boss.
  • Torsional shock โ€” End-of-travel impacts twist the gear and split the hub.
  • Outcome โ€” Handle can jam extended or fall inside the mechanism, disabling entry.

How the system works

A LIN-controlled DC motor drives the gear pawl to present/retract the handle. Microswitches track positions and usage to
coordinate latch and illumination. When the gear hub fails, commanded motion can no longer maintain position.

Our solution

Upgraded gear pawl

  • Improved gear pawl โ€” Updated material/geometry reduces hub fracture risk.
  • Direct replacement โ€” Drop-in for failed V1/V2 assemblies; preserves factory motor/module.
  • Serviceable assembly โ€” No need to replace the entire handle; parts are replaceable.
  • Lifetime Warranty โ€” Our parts are so durable, to prove it we offer LIFETIME WARRANTY

We stock parts for mail-out repair kits and offer in-shop service. If your handle is stuck out or intermittent, this part addresses the most common root cause.

Category Detail
Application Tesla Modelย S presenting door handle mechanism (all positions)
Function Motor-driven gear pawl to present/retract handle; interfaces with LIN DCM
Failure Symptom Handle stuck out, wonโ€™t present, or falls back into cavity; audible grind/click
Included Upgraded gear pawl (assembly repair part). Reuse motor, housing, switches.

Service & coverage

Available as a part-only shipment nationwide or installed at our North Phoenix Service Center.
Ship-in handle repairs also availableโ€”contact us for turnaround times.

Maintenance tip

Reduce shock-loading: avoid repeated rapid taps when the handle is already moving; allow full extend/retract cycles.

Tech support

Questions or installation guidance? Call 623-433-8500.

 

 

 

 

PRICE:

$24.95

Gruber Motors