Tesla Model S

Door Handle Kit DIY


Tesla Model S โ€” Presenting Door Handle Rebuild Kit

Fix Gen 1/2 handle failures โ€ข Stronger paddle/gear & OE microswitches โ€ข DIY-friendly or in-shop service

Permanently fix Tesla Model S door handles. In cooperation with Electrified Garage, we offer a comprehensive
rebuild kit that addresses the common failure points without the costly Gen 3 retrofit and calibration.

Why these fail
  • Brittle paddle/gear โ€” Early cast parts crack at the pivot/retainer boss.
  • Harness fatigue โ€” Repeated motion and sharp bends stress the in-handle wiring.
  • Obsolete assemblies โ€” Gen 1/2 handles are no longer supported; retrofits are expensive.

Our solution
  • Heavier-gauge silicone harness โ€” Braided insulation with integrated strain relief and molded microswitch ends.
  • Machined stainless paddle/gear โ€” Stronger than cast; resists hub/boss fracture.
  • OE Panasonic microswitches โ€” Reliable actuation and longevity.
  • Complete hardware pack โ€” Push nuts, vapor-barrier retainers, and door-panel clips to finish the job.

Category Detail
Paddle / Gear Machined stainless replacement for 1042845-00-A (includes new e-clip)
Microswitches OE Panasonic replacements for harness 1016009-00-C
Hardware 1025401-00-A ร— 9 door-panel clips; 1067906-00-A ร— 4 vapor-barrier retainers
Wiring Heavier-gauge, silicone-insulated, braided harness with molded ends & strain relief

Service & coverage

Ships nationwide for DIY. Optional in-shop rebuild available at our North Phoenix Service Center.
For swap-in convenience, choose our Optional Rebuild Service: weโ€™ll supply a fully rebuilt handle and refund the
$150 core when your Gen 2.0 core is returned.

Maintenance tip

Ensure the harness has gentle bends and adequate slack after reassembly to minimize cyclic strain during handle travel.

Tech support

Questions or installation guidance? Call 623-433-8500.


PRICE:

$174.50

Gruber Motors