Tesla Roadster

Charge Port Rebuild

Tesla Roadster โ€” Charge Port LED Ring Rebuild

Service โ€ข Repair & Weather-proofing Upgrade

The Roadsterโ€™s charge-port door and LED light ring assembly are not fully weatherproof. Water can collect behind the body panel, submerging the LED PCB and the PEM input connector. During charging, the illuminated ring and 12ย V supply create an electroplating/corrosion environment that eats PCB traces and connector pins. Symptoms include a dim or partially missing color ring during chargeโ€”or a completely dark ring. The OEM LED ring is no longer produced, but it is rebuildable.

Why these fail
  • Water ingress behind the charge-port door when charging outdoors, rain/snow exposure, or pressure/car-wash spray.
  • Trapped water inside the LED ring housing submerges the PCB and connector.
  • Electrolytic damage while charging (ring illuminated, 12ย V present) corrodes pins and erodes PCB copper.
  • NLA component โ€” the original LED ring is out of production, making repair/rebuild the practical path.

Here is what is going on


Our solution
  • Disassemble & inspect the charge-port LED ring assembly and PEM-side input connector.
  • Clean, de-oxidize, and neutralize corrosion; micro-repair PCB traces/pads where viable.
  • Connector service: replace/repair terminals and seals as required; restore continuity & reliability.
  • Seal & protect: re-seal housing interfaces; apply conformal protection to exposed electronics.
  • Optional preventive upgrades: drain/weep path creation and additional moisture barriers to reduce future pooling.
  • Functional verification: validate color states (white/blue/blue-flash/amber-flash/green/red) during charge simulation.

Vehicle Tesla Roadster (all variants with LED charge-port ring)
Typical symptoms Dim ring; some colors missing while charging; ring dark during charge; intermittent status display
Root cause Water pooling behind body panel โ†’ PCB/connector submerged โ†’ electrolytic corrosion during charge
Service scope Rebuild LED ring assembly; connector restoration; sealing & protective coatings; optional drain/weep & moisture-barrier upgrades
Parts status OEM LED ring no longer in production (NLA); repair/rebuild solution provided
Result Restored LED ring function and improved resilience to moisture ingress

LED Ring Color Reference
Color Charging State
White Charge-port door open; charge mode initiated
Blue Connection to HPC successful
Blue (flashing) Preparing to charge (battery heating/cooling)
Amber (flashing) Charging in progress (flash rate aligns with state of charge)
Green Charging complete
Red Fault detected; charging stopped
Tip
Avoid pressure-washing around the charge-port door; keep the cavity dry after rain or washing. If the ring dims or loses colors, discontinue charging and schedule service to prevent further PCB damage.

Tech Support
Need help identifying symptoms or arranging ship-in service? Contact the Gruber Service Desk – ev@gruber.com – 623-433-8500

Skill Level: Professional Service

PRICE:

$987.00

Gruber Motors