Tesla Model S

High-Voltage Pyrotechnic Battery Fuse – 1111445-00-F

Tesla Model S / Model X High-Voltage Pyrotechnic Battery Fuse โ€” 100 kWh
(Tesla PN: 1111445-00-F)

Model S โ€ข Model X โ€ข HV Battery 2.0 โ€ข Self-Powered Hybrid PyroFuse โ€ข OEM 1111445-00-F

The Tesla 1111445-00-F pyrotechnic disconnect fuse is the factory high-voltage battery safety link used on many 100 kWh Model S and Model X packs. Rated at approximately 2,366 A, this self-powered hybrid pyrofuse uses a small explosive charge to mechanically open the main HV path in milliseconds during a severe crash or isolation fault, protecting occupants, first responders, and downstream power electronics.

  • Genuine Tesla OEM โ€” Correct high-voltage battery disconnect assembly for applicable S/X 100 kWh packs.
  • Crash-activated isolation โ€” Integrated pyrotechnic charge fires on command from the restraint/safety system to sever the HV bus in a qualifying event.
  • High current capability โ€” Designed for ~2,366 A continuous battery current in HV Battery 2.0 applications.
  • Self-powered hybrid design โ€” Uses internal energy storage, not a separate pack battery, improving robustness in crash scenarios.
  • Non-resettable safety device โ€” Single-use component that must be replaced after deployment or damage.

At-a-Glance Specifications
Parameter Detail
Tesla Part Number 1111445-00-F (DISCONNECT, PYROTECHNIC, CUR POWERED, 2366A)
Function Pyrotechnic high-voltage battery main disconnect / hybrid fuse
Current Rating ~2,366 A continuous (HV Battery 2.0 โ€” 100 kWh)
Energy Type Self-powered hybrid pyrofuse (no separate battery feed required)
Activation Pyrotechnic charge commands a mechanical break in the HV bus during a crash or isolation event
Reset / Reuse Single use; replace after any deployment, corrosion, or service-manual-directed inspection

Vehicle & Pack Compatibility
Platform Typical Years Battery / Notes
Tesla Model S 2012โ€“2021 Used in many 100 kWh โ€œHV Battery 2.0โ€ packs. Verify via Tesla EPC, pack label, or existing pyrofuse before ordering.
Tesla Model X 2015โ€“2021 Also fitted to compatible 100 kWh Model X packs. Vehicles with other pack sizes may use 1111313-00-F or earlier pyrofuse designs.
Fitment Reminder Tesla uses multiple pyrofuse part numbers across S/X generations. Confirm your VIN, pack energy (100 kWh vs non-100 kWh), and the original fuse PN stamped on the part or specified in the Tesla Service Manual.

Critical High-Voltage Safety Notice
  • High-energy HV component โ€” Part of the primary traction-battery safety system. It must always be treated as energized high voltage.
  • Professional installation only โ€” Replacement requires HV battery removal, insulated tools, arc-rated PPE, and strict lockout/tagout procedures. Follow Teslaโ€™s pyrofuse service documents for your specific model and pack.
  • Not a DIY item โ€” If you are not HV-certified, have this fuse replaced by a qualified EV service center or a trained Tesla specialist.

Why buy this Tesla PyroFuse from Gruber
  • Tesla battery experts โ€” We work daily on Model S/X packs, pyrofuses, contactors, and HV isolation issues, so we understand correct application and handling.
  • Verified OEM sourcing โ€” Inventory is screened for correct part numbers and pack applications (1111445-00-F for 100 kWh HV Battery 2.0).
  • Support for your installer โ€” We can coordinate with your in-house or third-party HV technician on packaging, identification, and best practices for pyrofuse replacement.
What Makes It a โ€œPyroFuseโ€?

Unlike a conventional fuse that melts slowly under sustained overload, a pyrofuse contains a tiny pyrotechnic charge. When the carโ€™s safety system detects a severe crash, that charge is fired, driving a piston or blade through the conductor and mechanically severing the high-voltage path in a few milliseconds. Because it uses this explosive, โ€œpyroโ€ action to open the circuit, the device is known as a pyrotechnic fuseโ€”or simply a pyrofuse.

PRICE:

$366.62

Gruber Motors