Tesla Model S

High-Voltage Junction Box

Rear High-Voltage Junction Box โ€“ Gen2 (1021154 / 1021154-02-G / 102115402G)

OEM rear high-voltage junction box (HVJB), Gen2 for 2012โ€“2016 Tesla Model S. Assembly corresponds to part numbers 1021154 / 1021154-02-G / 102115402G. Always verify by VIN and junction box generation.

The rear High-Voltage Junction Box (HVJB) Gen2 is the main high-voltage distribution node mounted at the rear of the battery pack on early Tesla Model S vehicles. It routes pack energy to the drive unit and on-board charger, houses critical contactors and sensing hardware, and provides properly shielded, sealed transitions for the high-voltage cables. This OEM Gen2 assembly is ideal for collision repairs, pack rebuilds, or replacing a damaged, contaminated, or overheated original HVJB.

Why these junction boxes need replacement
  • Rear impact or underbody damage can crack the housing, damage cable glands, or distort the mounting surface.
  • Loose or overheated connections may cause discoloration, melting, or tracking around studs, bus bars, and contactors.
  • Moisture ingress or contamination inside the HVJB can lead to insulation breakdown, corrosion, and intermittent HV faults.
  • Improper prior repairs (drilled, glued, or modified covers and terminals) can compromise creepage/clearance and safety.
  • Salvage pack projects often arrive with missing or incomplete junction box assemblies that must be restored to OEM configuration.

Our solution

Each Gen2 rear HV junction box assembly we offer is an OEM Tesla unit matching part numbers 1021154 / 1021154-02-G / 102115402G. Units are visually inspected by EV technicians for cracked housings, heat-damaged plastic, thread issues, or obvious arcing/tracking. Bus bars and studs are checked for clean mating surfaces, and the enclosure is cleaned so the assembly is ready for integration into your battery pack or vehicle repair.

  • Correct Gen2 design for 2012โ€“2016 Modelย S pack architecture.
  • Direct fit to the original rear pack mounting points and HV cable routing.
  • Maintains OEM creepage/clearance, shielding, and splash protection in the high-voltage distribution area.

At-a-glance specifications
Component Rear High-Voltage Junction Box, Gen2 (HVJB assembly)
Part Numbers 1021154 / 1021154-02-G / 102115402G (superseding and equivalent Gen2 variants)
Vehicle Application 2012โ€“2016 Tesla Modelย S vehicles using the Gen2 rear HV junction box (verify by VIN and physical style).
Location Mounted at the rear of the high-voltage battery pack, managing pack-to-vehicle HV connections.
Primary Functions High-voltage distribution to drive unit and charger, contactor and precharge control, current / voltage sensing, and cable terminations.
Typical Contents OEM housing with internal bus bars, contactor mounting, and pass-throughs. Exact included hardware (contactors, shunts, sensors) may vary by unit โ€“ see product images/notes for specifics.
Condition Cleaned and inspected OEM assembly, free of structural cracks or obvious heat/arc damage, suitable for reuse in service.

Service & coverage

Gruber Motor Company can supply this Gen2 HVJB as a standalone part or integrate it into a complete battery pack rebuild or high-voltage repair in our Phoenix facility. If you are unsure whether your Model S uses a Gen2 junction box or which part number is correct for your pack, send us your VIN and clear photos of the existing assembly and we can confirm compatibility before you order.

Maintenance tip

Any work on the HV junction box must follow strict high-voltage lockout/tagout procedures. Always fully de-energize the pack, torque HV studs to spec, replace any discolored or heat-damaged hardware, and verify insulation resistance before reinstalling the pack into the vehicle.

Need technical help?

Our Tesla specialists routinely repair Model S battery packs and HV junction boxes. For help confirming generation, part numbers, or planning a safe installation, call 623.433.8500 or email our service team with your VIN and detailed photos of your current HVJB.

PRICE:

$349.62

Gruber Motors